Process safety
Safety first
Maximum control means
minimum risk
Metal detector check – process control at the highest level
Process safety and quality play a key role in food production. It must be absolutely guaranteed that no foreign bodies whatsoever find their way to the end customer, as this would pose a high health risk for consumers and an economic risk for the producer. One way of detecting foreign bodies in the packaging is to integrate metal detectors at defined checkpoints. For many of our customers, this is already part of a packaging line. Checking metal detectors by hand and recording the results in writing are time consuming processes and reduce the productivity of the packaging line.
To solve the problem, MULTIPOND offers an automated metal detector check. MULTIPOND has developed an in-weigher system for checking metal detectors. The metallic test specimens are fed into the product flow automatically and at regular intervals. The weighing system software controls and logs the entire dumping and test process in a way that protects the results from manipulation. The magazine fill level is monitored by optical sensors. Manual errors are eliminated and maximum process reliability is achieved.
Advantages of the automatic metal detector check
Costs and time saved
by avoiding downtimes
Increased process safety
through automation
Semi-automated testing process
Automatic logging
Logged test results cannot be manipulated
Retrofitting
for all MULTIPOND systems
Costs minimized over the long term
The computation below shows how an automated metal detector check is worthwhile in the long run:
Assumption:
- 3 tests per day
- Saving of 2 minutes per day
- Production on 220 days per year
- Downtime reduction of 22 hours per year
(6 minutes per day) - Downtime costs: 1,000 € per hour and line
Total downtime costs:
22,000 € per year (100 € per day)
Our technologies
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